Model year

2004 Volkswagen Passat

NHTSA lists 3 recalls and 279 complaints for the 2004 Volkswagen Passat (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). NHTSA also lists 0 recalls and 6 complaints under PASSAT WAGON. Those counts are separate from the numbers above. The components listed on the most complaints are ENGINE AND ENGINE COOLING (33), FUEL/PROPULSION SYSTEM (22), POWER TRAIN:AUTOMATIC TRANSMISSION (22). NHTSA lists 3 investigations. NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 18–27 mpg combined depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $3,550–$4,550, based on 15,000 miles and 55% city driving.

ABOUT THIS DATA

Recalls

08V156000 · Apr 7, 2008

FUEL SYSTEM, GASOLINE:DELIVERY

VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR…

07V063000 · Feb 20, 2007

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.

04V586000 · Dec 15, 2004

FUEL SYSTEM, DIESEL

ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Complaints

279 distinct complaints. Crash flag on 9, fire flag on 25, injury field 23, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.

  1. ENGINE AND ENGINE COOLING33
  2. FUEL/PROPULSION SYSTEM22
  3. POWER TRAIN:AUTOMATIC TRANSMISSION22
  4. FUEL SYSTEM, GASOLINE21
  5. SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER20
  6. ENGINE18
  7. ENGINE AND ENGINE COOLING:ENGINE18
  8. ELECTRICAL SYSTEM16
  9. SEATS15
  10. POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)9

Other NHTSA names

These names matched the same EPA model but are not included in the headline counts above.

Other matched NHTSA names
Name Recalls Complaints
PASSAT WAGON 0 6

Investigations

Investigations in the NHTSA file (3). "No close date" means the file has no close date. It is not a statement that the investigation is still active.
ActionSubjectOpenedClosed
EA07014PASSENGER ENGINE COMPARTMENT FIRES · ELECTRICAL SYSTEM:IGNITION; ENGINE AND ENGINE COOLING:EXHAUST SYSTEMSep 28, 2007Jul 7, 2008
PE08008FUEL TANK LEAK · FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICESJan 31, 2008May 30, 2008
EA11002Engine Compartment Fire · ELECTRICAL SYSTEM; ENGINE AND ENGINE COOLINGJan 26, 2011Feb 17, 2012

Safety ratings

NHTSA star ratings from before model year 2011 use an older method and are not shown here.

Fuel economy

EPA configurations. Electric rows show MPGe in the combined column and kWh/100 mi separately. Annual fuel cost is EPA's published fuelCost08 figure.
ConfigurationFuelCityHwyCombkWh/100 miRangeAnnual fuel cost
Passat 4motion · 1.8L · Manual 5-spd · 4-Wheel or All-Wheel DrivePremium Gasoline192822——$3,750
Passat 4motion · 1.8L · Automatic (S5) · 4-Wheel or All-Wheel DrivePremium Gasoline182621——$3,900
Passat 4motion · 2.8L · Automatic (S5) · 4-Wheel or All-Wheel DrivePremium Gasoline172419——$4,350
Passat 4motion · 4L · Manual 6-spd · 4-Wheel or All-Wheel DrivePremium Gasoline152218——$4,550
Passat 4motion · 4L · Automatic (S5) · 4-Wheel or All-Wheel DrivePremium Gasoline162318——$4,550
Passat · 1.8L · Manual 5-spd · Front-Wheel DrivePremium Gasoline192823——$3,550
Passat · 1.8L · Automatic (S5) · Front-Wheel DrivePremium Gasoline192822——$3,750
Passat · 2.8L · Manual 5-spd · Front-Wheel DrivePremium Gasoline172620——$4,100
Passat · 2.8L · Automatic (S5) · Front-Wheel DrivePremium Gasoline172520——$4,100
Passat Wagon · 1.8L · Manual 5-spd · Front-Wheel DrivePremium Gasoline192823——$3,550
Passat Wagon · 1.8L · Automatic (S5) · Front-Wheel DrivePremium Gasoline192822——$3,750
Passat Wagon · 2.8L · Manual 5-spd · Front-Wheel DrivePremium Gasoline172620——$4,100

8 more configurations are in the EPA file and are not listed in this table. The fuel-cost calculator lists every configuration.

Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.

Check a vehicle

This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2004 Volkswagen Passat at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.

All Volkswagen Passat model years