Model year

2004 Toyota Prius

NHTSA lists 6 recalls and 610 complaints for the 2004 Toyota Prius (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are EXTERIOR LIGHTING (164), ELECTRICAL SYSTEM (153), VEHICLE SPEED CONTROL (48). NHTSA lists 3 investigations. NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 46 mpg combined (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $1,450, based on 15,000 miles and 55% city driving.

ABOUT THIS DATA

Recalls

12V537000 · Nov 14, 2012

STEERING:GEAR BOX:SHAFT SECTOR; STEERING

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the…

12V536000 · Nov 14, 2012

HYBRID PROPULSION SYSTEM: INVERTER; ENGINE AND ENGINE COOLING

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically…

09V388000 · Oct 5, 2009

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

06V188000 · May 31, 2006

STEERING:ELECTRIC POWER ASSIST SYSTEM

THE INTERMEDIATE SHAFT AND SLIDING YOKE IN THE ELECTRIC POWER STEERING SYSTEM CAN CRACK WHEN LARGE FORCES ARE APPLIED AND THE CONNECTION MAY SEPARATE OR THE SLEEVE MAY FRACTURE.

06V096000 · Apr 3, 2006

AIR BAGS

ON CERTAIN VEHICLES, DUE TO IMPROPER ASSEMBLY OF THE AIR BAG INFLATOR, WHICH IS USED IN THE SIDE AIR BAG, THE CURTAIN SHIELD AIR BAG, AND THE KNEE AIR BAG ASSEMBLY, SOME INFLATORS WERE PRODUCED WITH AN INSUFFICIENT AMOUNT OF THE HEATING AGENTS NECESSARY FOR PROPER AIR BAG…

04V558000 · Nov 22, 2004

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

CERTAIN PASSENGER VEHICLES MAY BE EQUIPPED WITH AN IMPROPERLY DESIGNED BRAKE LIGHT SWITCH. A SILICON OXIDE BUILD-UP OCCURS ON THE CONTACTS INSIDE THE BRAKE LIGHT SWITCH, WHICH CAN MAKE IT INOPERABLE.

Complaints

610 distinct complaints. Crash flag on 38, fire flag on 2, injury field 29, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.

  1. EXTERIOR LIGHTING164
  2. ELECTRICAL SYSTEM153
  3. VEHICLE SPEED CONTROL48
  4. ENGINE AND ENGINE COOLING45
  5. ENGINE AND ENGINE COOLING:ENGINE29
  6. SERVICE BRAKES, HYDRAULIC24
  7. SERVICE BRAKES21
  8. POWER TRAIN18
  9. EXTERIOR LIGHTING:HEADLIGHTS17
  10. AIR BAGS16

Investigations

Investigations in the NHTSA file (3). "No close date" means the file has no close date. It is not a statement that the investigation is still active.
ActionSubjectOpenedClosed
PE05029ENGINE STALLING · ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING; UNKNOWN OR OTHERMay 31, 2005Oct 12, 2005
DP13001Intermediate Steering Shaft Separation · STEERING:COLUMN; STEERING:LINKAGES; STEERINGFeb 21, 2013Apr 8, 2020
DP22005Pedestrian alert sounds · ELECTRICAL SYSTEM:PROPULSION SYSTEMJan 27, 2023Aug 7, 2023

Safety ratings

NHTSA star ratings from before model year 2011 use an older method and are not shown here.

Fuel economy

EPA configurations. Electric rows show MPGe in the combined column and kWh/100 mi separately. Annual fuel cost is EPA's published fuelCost08 figure.
ConfigurationFuelCityHwyCombkWh/100 miRangeAnnual fuel cost
Prius · 1.5L · Automatic (variable gear ratios) · Front-Wheel DriveRegular Gasoline · Hybrid484546——$1,450

Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.

Check a vehicle

This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2004 Toyota Prius at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.

All Toyota Prius model years