Model year
2004 Ford F150
NHTSA lists 5 recalls and 2,029 complaints for the 2004 Ford F150 (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are VISIBILITY:POWER WINDOW DEVICES AND CONTROLS (615), VISIBILITY (205), ENGINE AND ENGINE COOLING (109). NHTSA lists 4 investigations. NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 12–16 mpg combined depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $3,550–$6,300, based on 15,000 miles and 55% city driving.
- 2000 1,075 complaints
- 2001 1,236 complaints
- 2002 821 complaints
- 2003 423 complaints
- 2004 2,029 complaints
- 2005 1,112 complaints
- 2006 585 complaints
- 2007 488 complaints
- 2008 369 complaints
- 2009 324 complaints
- 2010 843 complaints
- 2011 2,193 complaints
- 2012 1,784 complaints
- 2013 2,991 complaints
- 2014 1,538 complaints
- 2015 1,737 complaints
- 2016 2,082 complaints
- 2017 1,460 complaints
- 2018 2,324 complaints
- 2019 1,340 complaints
- 2020 738 complaints
- 2021 1,033 complaints
- 2022 598 complaints
- 2023 415 complaints
- 2024 194 complaints
- 2025 109 complaints
- 2026 12 complaints
Recalls
11V385000 · Jul 29, 2011
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995,…
11V107000 · Feb 23, 2011
AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED,…
07V336000 · Aug 3, 2007
VEHICLE SPEED CONTROL
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
04V443000 · Sep 13, 2004
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF…
04V200000 · Apr 26, 2004
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON"…
Complaints
2,029 distinct complaints. Crash flag on 75, fire flag on 40, injury field 74, deaths field 6. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.
Investigations
| Action | Subject | Opened | Closed |
|---|---|---|---|
| DP05005 | SPARK PLUG EJECTION FROM CYLINDER HEAD · ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE; ENGINE AND ENGINE COOLING | Sep 22, 2005 | Jan 4, 2006 |
| PE08063 | CNG REGULATOR LEAK · FUEL SYSTEM, OTHER:DELIVERY; FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS; FUEL SYSTEM, OTHER; FUEL… | Oct 31, 2008 | Feb 27, 2009 |
| EA10001 | Inadvertent airbag deployment · AIR BAGS; AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE; AIR BAGS:FRONTAL; AIR BAGS:FRONTAL:SENSOR/CONTROL… | Jan 13, 2010 | Apr 25, 2011 |
| EA11006 | Fuel Tank Strap Failure Due to Corrosion · FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY; FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING; FUEL SYSTEM,… | May 4, 2011 | Aug 19, 2011 |
Safety ratings
NHTSA star ratings from before model year 2011 use an older method and are not shown here.
Fuel economy
| Configuration | Fuel | City | Hwy | Comb | kWh/100 mi | Range | Annual fuel cost |
|---|---|---|---|---|---|---|---|
| F150 Pickup 2WD · 4.2L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline | 14 | 18 | 16 | — | — | $4,200 |
| F150 Pickup 2WD · 4.2L · Manual 5-spd · Rear-Wheel Drive | Regular Gasoline | 15 | 19 | 16 | — | — | $4,200 |
| F150 Pickup 2WD · 4.6L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline | 14 | 18 | 15 | — | — | $4,450 |
| F150 Pickup 2WD · 5.4L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline | 14 | 18 | 15 | — | — | $4,450 |
| F150 Pickup 2WD · 5.4L · Automatic 4-spd · Rear-Wheel Drive | Premium Gasoline | 11 | 15 | 13 | — | — | $6,300 |
| F150 Pickup 4WD · 4.2L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 14 | 17 | 15 | — | — | $4,450 |
| F150 Pickup 4WD · 4.2L · Manual 5-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 13 | 18 | 15 | — | — | $4,450 |
| F150 Pickup 4WD · 4.6L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 13 | 17 | 14 | — | — | $4,800 |
| F150 Pickup 4WD · 5.4L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 11 | 15 | 13 | — | — | $5,150 |
| F150 Pickup 4WD · 5.4L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 13 | 17 | 14 | — | — | $4,800 |
| F150 CNG · 5.4L · Automatic 4-spd · Rear-Wheel Drive | Natural Gas · CNG | 11 | 15 | 13 | — | — | $3,550 |
| F150 Dual-fuel 2WD (CNG) · 5.4L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline · Bifuel (CNG) | 11 | 14 | 12 | — | — | $5,600 |
3 more configurations are in the EPA file and are not listed in this table. The fuel-cost calculator lists every configuration.
Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.
Check a vehicle
This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2004 Ford F150 at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.