Model year
2002 Ford Expedition
NHTSA lists 2 recalls and 340 complaints for the 2002 Ford Expedition (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are ENGINE AND ENGINE COOLING (50), VEHICLE SPEED CONTROL (45), ENGINE AND ENGINE COOLING:ENGINE (37). NHTSA lists 2 investigations. NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 13–16 mpg combined depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $4,200–$5,150, based on 15,000 miles and 55% city driving.
- 2000 890 complaints
- 2001 578 complaints
- 2002 340 complaints
- 2003 615 complaints
- 2004 297 complaints
- 2005 315 complaints
- 2006 299 complaints
- 2007 215 complaints
- 2008 146 complaints
- 2009 28 complaints
- 2010 58 complaints
- 2011 71 complaints
- 2012 118 complaints
- 2013 92 complaints
- 2014 72 complaints
- 2015 164 complaints
- 2016 217 complaints
- 2017 357 complaints
- 2018 382 complaints
- 2019 518 complaints
- 2020 425 complaints
- 2021 238 complaints
- 2022 116 complaints
- 2023 65 complaints
- 2024 78 complaints
- 2025 38 complaints
- 2026 10 complaints
- 2027 0 complaints
Recalls
05V388000 · Sep 7, 2005
VEHICLE SPEED CONTROL
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
03V094000 · Mar 7, 2003
STRUCTURE
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE…
Complaints
340 distinct complaints. Crash flag on 19, fire flag on 69, injury field 27, deaths field 2. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.
Investigations
| Action | Subject | Opened | Closed |
|---|---|---|---|
| EA05005 | ENGINE COMPARTMENT FIRES · ELECTRICAL SYSTEM; ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD; VEHICLE SPEED CONTROL:CRUISE CONTROL | Mar 22, 2005 | Aug 2, 2006 |
| DP05005 | SPARK PLUG EJECTION FROM CYLINDER HEAD · ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE; ENGINE AND ENGINE COOLING | Sep 22, 2005 | Jan 4, 2006 |
Safety ratings
NHTSA star ratings from before model year 2011 use an older method and are not shown here.
Fuel economy
| Configuration | Fuel | City | Hwy | Comb | kWh/100 mi | Range | Annual fuel cost |
|---|---|---|---|---|---|---|---|
| Expedition 2WD · 4.6L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline | 14 | 19 | 16 | — | — | $4,200 |
| Expedition 2WD · 5.4L · Automatic 4-spd · Rear-Wheel Drive | Regular Gasoline | 12 | 17 | 13 | — | — | $5,150 |
| Expedition 4WD · 4.6L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 12 | 16 | 14 | — | — | $4,800 |
| Expedition 4WD · 5.4L · Automatic 4-spd · 4-Wheel or All-Wheel Drive | Regular Gasoline | 11 | 15 | 13 | — | — | $5,150 |
Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.
Check a vehicle
This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2002 Ford Expedition at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.