Model year
2021 Volvo XC90
NHTSA lists 6 recalls and 40 complaints for the 2021 Volvo XC90 (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). NHTSA also lists 1 recall and 2 complaints under XC90H and XC90PHEV. Those counts are separate from the numbers above. The components listed on the most complaints are ELECTRICAL SYSTEM (12), ENGINE (8), SERVICE BRAKES (7). NHTSA lists 1 investigation. NHTSA rated 4 variants 5 stars overall. EPA rates it 22–27 mpg combined and 58 kWh/100 mi depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $3,050–$3,750, based on 15,000 miles and 55% city driving.
- 2003 93 complaints
- 2004 462 complaints
- 2005 223 complaints
- 2006 53 complaints
- 2007 38 complaints
- 2008 29 complaints
- 2009 7 complaints
- 2010 12 complaints
- 2011 19 complaints
- 2012 3 complaints
- 2013 11 complaints
- 2014 4 complaints
- 2016 197 complaints
- 2017 80 complaints
- 2018 51 complaints
- 2019 42 complaints
- 2020 34 complaints
- 2021 40 complaints
- 2022 30 complaints
- 2023 41 complaints
- 2024 36 complaints
- 2025 29 complaints
- 2026 8 complaints
- 2027 0 complaints
Recalls
25V179000 · Mar 24, 2025
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY; ELECTRICAL SYSTEM:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
23V827000 · Dec 7, 2023
SEAT BELTS:CRITICAL FASTENERS
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
23V001000 · Jan 5, 2023
STEERING
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
21V716000 · Sep 15, 2021
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP; SERVICE BRAKES, HYDRAULIC
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
21V682000 · Sep 1, 2021
SEAT BELTS:REAR/OTHER:RETRACTOR; SEAT BELTS:FRONT:RETRACTOR; SEAT BELTS
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly.…
21V001000 · Jan 7, 2021
AIR BAGS: AIR BAG/RESTRAINT CONTROL MODULE; SEAT BELTS:PRETENSIONER; AIR BAGS
Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.
Complaints
40 distinct complaints. Crash flag on 3, fire flag on 0, injury field 3, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.
Other NHTSA names
These names matched the same EPA model but are not included in the headline counts above.
| Name | Recalls | Complaints |
|---|---|---|
| XC90H | 0 | 1 |
| XC90PHEV | 1 | 1 |
Investigations
| Action | Subject | Opened | Closed |
|---|---|---|---|
| DP22005 | Pedestrian alert sounds · ELECTRICAL SYSTEM:PROPULSION SYSTEM | Jan 27, 2023 | Aug 7, 2023 |
Safety ratings
| Variant | Overall | Front | Side | Pole | Rollover | Photo |
|---|---|---|---|---|---|---|
| T5 SUV AWD | 5 | 5 | 5 | 5 | 4 · possibility 0.179 | NHTSA photo |
| T5 SUV FWD | 5 | 5 | 5 | 5 | 4 · possibility 0.191 | NHTSA photo |
| T6 SUV AWD | 5 | 5 | 5 | 5 | 4 · possibility 0.179 | NHTSA photo |
| T8 SUV AWD | 5 | 5 | 5 | 5 | 4 · possibility 0.159 | NHTSA photo |
Fuel economy
| Configuration | Fuel | City | Hwy | Comb | kWh/100 mi | Range | Annual fuel cost |
|---|---|---|---|---|---|---|---|
| XC90 FWD · 2L · Automatic (S8) · Front-Wheel Drive | Premium Gasoline | 21 | 30 | 25 | — | — | $3,300 |
| XC90 AWD · 2L · Automatic (S8) · All-Wheel Drive | Premium Gasoline | 19 | 28 | 22 | — | — | $3,750 |
| XC90 AWD · 2L · Automatic (S8) · All-Wheel Drive | Premium Gasoline | 20 | 28 | 23 | — | — | $3,550 |
| XC90 AWD PHEV · 2L · Automatic (S8) · All-Wheel Drive | Premium Gasoline · Plug-in Hybrid | 26 | 28 | 27 | 58.0 | 520 | $3,050 |
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Check a vehicle
This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2021 Volvo XC90 at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.