Model year
2004 Volvo S80
NHTSA lists 4 recalls and 50 complaints for the 2004 Volvo S80 (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are FUEL/PROPULSION SYSTEM (13), ELECTRICAL SYSTEM (5), SUSPENSION (5). NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 19–21 mpg combined depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $3,900–$4,350, based on 15,000 miles and 55% city driving.
- 2000 318 complaints
- 2001 164 complaints
- 2002 42 complaints
- 2003 26 complaints
- 2004 50 complaints
- 2005 15 complaints
- 2006 12 complaints
- 2007 24 complaints
- 2008 26 complaints
- 2009 16 complaints
- 2010 27 complaints
- 2011 5 complaints
- 2012 8 complaints
- 2013 8 complaints
- 2014 1 complaints
- 2015 7 complaints
- 2016 6 complaints
Recalls
21V766000 · Sep 30, 2021
AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high…
10V566000 · Nov 8, 2010
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
09V483000 · Dec 18, 2009
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW…
04V029000 · Jan 16, 2004
STEERING:LINKAGES
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE…
Complaints
50 distinct complaints. Crash flag on 4, fire flag on 0, injury field 2, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.
Investigations
No investigations are matched to this name.
Safety ratings
NHTSA star ratings from before model year 2011 use an older method and are not shown here.
Fuel economy
| Configuration | Fuel | City | Hwy | Comb | kWh/100 mi | Range | Annual fuel cost |
|---|---|---|---|---|---|---|---|
| S80 AWD · 2.5L · Automatic 5-spd · 4-Wheel or All-Wheel Drive | Premium Gasoline | 18 | 25 | 20 | — | — | $4,100 |
| S80/S80 Premier · 2.5L · Automatic 5-spd · Front-Wheel Drive | Premium Gasoline | 18 | 26 | 21 | — | — | $3,900 |
| S80/S80 Premier · 2.9L · Automatic 4-spd · Front-Wheel Drive | Premium Gasoline | 18 | 25 | 20 | — | — | $4,100 |
| S80/S80 Premier · 2.9L · Automatic (S4) · Front-Wheel Drive | Premium Gasoline | 17 | 24 | 19 | — | — | $4,350 |
Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.
Check a vehicle
This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2004 Volvo S80 at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.