Model year
2004 Volvo S60
NHTSA lists 5 recalls and 198 complaints for the 2004 Volvo S60 (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are ENGINE AND ENGINE COOLING (49), ENGINE (22), FUEL SYSTEM, GASOLINE (22). NHTSA star ratings from before model year 2011 use an older method and are not shown here. EPA rates it 19–22 mpg combined depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $3,750–$4,350, based on 15,000 miles and 55% city driving.
- 2001 223 complaints
- 2002 186 complaints
- 2003 120 complaints
- 2004 198 complaints
- 2005 44 complaints
- 2006 31 complaints
- 2007 21 complaints
- 2008 10 complaints
- 2009 7 complaints
- 2011 5 complaints
- 2012 121 complaints
- 2013 87 complaints
- 2014 25 complaints
- 2015 58 complaints
- 2016 26 complaints
- 2017 17 complaints
- 2018 4 complaints
- 2019 25 complaints
- 2020 12 complaints
- 2021 8 complaints
- 2022 15 complaints
- 2023 3 complaints
- 2024 22 complaints
- 2025 0 complaints
Recalls
21V766000 · Sep 30, 2021
AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high…
10V566000 · Nov 8, 2010
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
09V483000 · Dec 18, 2009
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW…
07V226000 · Jun 5, 2007
ENGINE AND ENGINE COOLING
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC…
04V029000 · Jan 16, 2004
STEERING:LINKAGES
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE…
Complaints
198 distinct complaints. Crash flag on 12, fire flag on 12, injury field 8, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.
Investigations
No investigations are matched to this name.
Safety ratings
NHTSA star ratings from before model year 2011 use an older method and are not shown here.
Fuel economy
| Configuration | Fuel | City | Hwy | Comb | kWh/100 mi | Range | Annual fuel cost |
|---|---|---|---|---|---|---|---|
| S60 AWD · 2.5L · Automatic 5-spd · 4-Wheel or All-Wheel Drive | Premium Gasoline | 18 | 25 | 20 | — | — | $4,100 |
| S60 FWD · 2.3L · Manual 5-spd · Front-Wheel Drive | Premium Gasoline | 18 | 25 | 21 | — | — | $3,900 |
| S60 FWD · 2.3L · Automatic (S5) · Front-Wheel Drive | Premium Gasoline | 18 | 26 | 21 | — | — | $3,900 |
| S60 FWD · 2.4L · Automatic 5-spd · Front-Wheel Drive | Premium Gasoline | 19 | 28 | 22 | — | — | $3,750 |
| S60 FWD · 2.4L · Manual 5-spd · Front-Wheel Drive | Premium Gasoline | 19 | 27 | 22 | — | — | $3,750 |
| S60 FWD · 2.5L · Automatic 5-spd · Front-Wheel Drive | Premium Gasoline | 19 | 27 | 22 | — | — | $3,750 |
| S60 R AWD · 2.5L · Manual 6-spd · 4-Wheel or All-Wheel Drive | Premium Gasoline | 16 | 23 | 19 | — | — | $4,350 |
| S60 R AWD · 2.5L · Automatic (S5) · 4-Wheel or All-Wheel Drive | Premium Gasoline | 16 | 23 | 19 | — | — | $4,350 |
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Check a vehicle
This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2004 Volvo S60 at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.