Model year

2025 Volvo EX90

NHTSA lists 3 recalls and 74 complaints for the 2025 Volvo EX90 (recall file dated Oct 23, 2026; complaint file dated Oct 23, 2026). The components listed on the most complaints are ELECTRICAL SYSTEM (38), UNKNOWN OR OTHER (17), FUEL/PROPULSION SYSTEM (14). NHTSA rated the SUV AWD 5 stars overall. EPA rates it 81–84 MPGe combined and 40.0–42 kWh/100 mi depending on configuration (fuel economy file dated Sep 29, 2026). EPA's annual fuel-cost figures for these configurations are $900–$950, based on 15,000 miles and 55% city driving.

ABOUT THIS DATA

Recalls

25V654000 · Sep 30, 2025

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.

25V071000 · Feb 7, 2025

ELECTRICAL SYSTEM:SOFTWARE; EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES

Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.

24V869000 · Nov 19, 2024

SEATS:CRITICAL FASTENERS

Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.

Complaints

74 distinct complaints. Crash flag on 2, fire flag on 0, injury field 1, deaths field 0. A complaint can be counted under more than one component. The injury and death figures are the file's numbers (the highest value on each complaint, then added), not a separate verified count of people.

ELECTRICAL SYSTEM38
UNKNOWN OR OTHER17
FUEL/PROPULSION SYSTEM14
POWER TRAIN10
VEHICLE SPEED CONTROL9
SERVICE BRAKES8
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL5
ENGINE4
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING4
LANE DEPARTURE: ASSIST4

Investigations

No investigations are matched to this name.

Safety ratings

NHTSA 5-star variants matched to this model year (1). Rollover possibility is the API's published figure, shown as recorded.
Variant	Overall	Front	Side	Pole	Rollover	Photo
SUV AWD	5	5	5	5	4 · possibility 0.109	NHTSA photo

Fuel economy

EPA configurations. Electric rows show MPGe in the combined column and kWh/100 mi separately. Annual fuel cost is EPA's published fuelCost08 figure.
Configuration	Fuel	City	Hwy	Comb	kWh/100 mi	Range	Annual fuel cost
EX90 Twin Motor (20 and 22 Inch Wheels) · Automatic (A1) · All-Wheel Drive	Electricity · EV	83	78	81	42.0	300	$950
EX90 Twin Motor (21 Inch Wheels) · Automatic (A1) · All-Wheel Drive	Electricity · EV	86	82	84	40.0	310	$900
EX90 Twin Motor Performance (21 Inch Wheels) · Automatic (A1) · All-Wheel Drive	Electricity · EV	86	82	84	40.0	310	$900
EX90 Twin Motor Performance (20 and 22 Inch Wheels) · Automatic (A1) · All-Wheel Drive	Electricity · EV	83	78	81	42.0	300	$950

Open this model year in the fuel-cost calculator. The calculator starts with no fuel price filled in.

Check a vehicle

This page is not a VIN lookup. NHTSA's recall tool checks a specific vehicle: nhtsa.gov/recalls. NHTSA's page for this model year is 2025 Volvo EX90 at NHTSA. Complaint narratives stay on NHTSA's site and are not copied here.